πŸ—οΈ UHPC Prefabricated Components

Bridge Girders Β· Bridge Decks Β· Wet Joints Β· Railings Β· Tunnel Segments

🏭 ProductionFactory Prefabricated
πŸš› ShippingNationwide + Export
πŸ“¦ Export$280-380/ton
πŸ—οΈ Prefab Component Types

πŸŒ‰ Bridge Girders

Prestressed UHPC main girders for 20-100m spans. Factory prefabricated, on-site lifting. Short construction period, excellent structural durability.

🟫 Steel-UHPC Composite Bridge Deck

Used with steel box girders. Pavement thickness 35-50mm, deck stiffness improved 50%, self-weight reduced 30%.

πŸ”— UHPC Wet Joints

UHPC connections between prefabricated elements. High strength, excellent durability. Solves traditional bridge deck joint weakness. 15 groups (30 beams) comparative tests: joint width can be reduced from 250-600mm to 150mm. Interface bond strength >2.5 MPa meets structural requirements.

Joint width 150mm meets requirements Coarse aggregate UHPC best value Rebar embedment length <10d sufficient

πŸ›‘οΈ Railings / Sound Barriers

UHPC railings impact resistance 3Γ—+ normal concrete. Excellent durability, maintenance-free throughout service life.

πŸš‡ Tunnel Segments

UHPC segments with high strength and excellent waterproofing. Suitable for metro tunnels and highway tunnels. Durability 5Γ—+ normal concrete.

βš™οΈ UHPC Specialized Equipment & Key Processes

Company provides UHPC specialized mixing equipment, pumping equipment, and steam curing equipment. Also has professional construction teams. Provides full-process technical guidance from batching, mixing to curing, ensuring UHPC material properties are fully utilized.

🟧 UHPC Prefab Slab (Permanent Formwork) Specifications
Spec (LΓ—WΓ—Thk)WeightCompressive StrengthFlexural Strength
8m Γ— 2m Γ— 0.1m4.5 tonsβ‰₯ 120 MPaβ‰₯ 14 MPa
6m Γ— 2m Γ— 0.1m3.4 tonsβ‰₯ 120 MPaβ‰₯ 14 MPa

UHPC Prefab Slab Benefits: Increased bridge deck fatigue resistance Β· Enhanced bridge deck strength Β· Enhanced structural impact/blast resistance Β· Increased corrosion resistance

πŸ”¬ Durability Data
IndexDataVs. Normal Concrete
700 freeze-thaw cyclesRelative dynamic modulus nearly losslessC50 loses 5.8% mass at 24 cycles
Impermeability Grade>P39 (High-speed rail requires >P20)Normal concrete P6–P12
Chloride Diffusion Coefficient (28d)0.19Γ—10⁻¹² mΒ²/sC50 far higher
Electric Flux (28d)98 CoulombsJTG/T 3310-2019 requires <800C (100-year life)
Sulfate dry-wet cyclingMass loss approx. 0.6%, strength continues increasingSignificantly better than normal concrete
πŸ”— UHPC Wet Joint Typical Projects

Yicheng Hanjiang Bridge (Standard cured 150MPa)

Completed August 2020. UHPC wet joint volume 570mΒ³. Joint widths 80cm/40cm, thickness 10cm. Compressive strength β‰₯150MPa, flexural-tensile strength β‰₯22MPa.

Duohua Special Bridge

Coarse aggregate UHPC wet joints. Large-span steel pipe arch bridge.

Jiangxi Fengcheng Ziyun Special Bridge

UHPC wet joint rehabilitation.

Beihai Xicungang Cross-Sea Bridge

Marine environment UHPC wet joints. Corrosion resistance verified.

Nanchang Jiuzhou Avenue Viaduct

Urban viaduct UHPC wet joint rapid rehabilitation.

Zhanjiang Ring Road Nansan Island Bridge

Island cross-sea bridge UHPC wet joints.

* Data source: Guangdong BridgeTech UHPC Material R&D and Application Report (Part 2)

πŸŒ‰ Typical Bridge Projects (Steel-UHPC Composite Deck)

Taiyuan Cele Bridge

2016. Steel-UHPC composite bridge deck. Solved steel bridge deck fatigue cracking.

Harbin Jiahong Bridge

2017. Steel-UHPC composite bridge deck. High-latitude cold region validation.

Yibin Jinsha River Bridge

2018. Steel-UHPC composite bridge deck. Mountainous large-span bridge.

Junshan Yangtze River Bridge

2018. Steel-UHPC composite bridge deck. Cross-river major bridge.

Changsha Xiangfu Road

2019. Steel-UHPC composite bridge deck. Urban elevated expressway.

Yanchong Expressway

2019. Steel-UHPC composite bridge deck. Northern cold region expressway.

Shuangliu Yangtze River Bridge

LUHPC prefab bridge deck, 2022. World's largest span rail-road cable-stayed bridge (partial deck uses lightweight UHPC).

Guanyinsi Yangtze River Bridge

UHPC prefab bridge deck. Main span 1860m. World's largest span highway cable-stayed bridge. First over-1000m steel-UHPC composite beam cable-stayed bridge. Completed 2026.

* Taiyuan Cele Bridge to Yanchong Expressway data: Report Part 1; Shuangliu & Guanyinsi Bridges data: Report Part 2

πŸ“¬ Get Prefab Component Solution

One-stop design, production, and shipping services. Export FOB/CIF negotiable.

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